Neoden TM240A Pick and Place machine – first impressions

TM240A building USB Host Shields

TM240A building USB Host Shields

Some time ago I noticed that I’m spending more time building boards and less time developing and needed to increase my manufacturing capabilities. After thorough reading Dangerous Prototypes’ Chinese desktop pick and place machine forum thread I got in contact with a factory and bought TM240A – the big brother of TM220A. Earlier this week a DHL van carrying 70kg crate pulled in my driveway. After a day of hands-on learning I started building boards. This article was written after 2 days of using the machine and contains my first impressions as well as a couple of hints.

First, it is a real Chinese machine – well built, simple, and reasonably priced. At the same time, an owner must be prepared to fix mechanical issues and work around software bugs without relying on manufacturer’s support – the folks at Neoden are helpful but due to a time difference a reply to an e-mail would arrive the next day. Fortunately, the user base for these machines is expanding and the thread linked above as well as videos by Ian@DP and other people provide lots of useful info.

I was ready to face issues like air lines clogged by small pieces of styrofoam, non-functioning vacuum pumps and such; luckily, the only problem out-of-the box was racked gantry causing feeding fault. Thanks to this post in DP thread I was already aware about the symptoms as well as the fix – so I fixed it. While doing this I learned that to implement the fix no tools were necessary – a typical human finger jammed between the front support and the gantry works just as well as originally specified screwdriver.

I loaded some tapes and proceeded to stuffing boards. During test runs double sided removable scotch tape placed over the pads helped keeping parts in place. “Removable” type is preferable since it leaves no residue. Also, since the machine has no vision, accurate board registration is paramount. Here is how I do it.

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